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INSTAPAK iMold Fully automated production of made-to-measure moulded foam cushions for your products. Minimal labour costs, maximum protection. Find out more!

The INSTAPAK iMOLD packaging system

Pre-made foam cushions, fully automated and in any quantity

An innovation that lets you pre-produce your high-quality foam cushions in any quantity you need. The INSTAPAK iMold packaging system is fully automated, precise and always tailored exactly to the goods being packed.

At the heart of the INSTAPAK iMold packaging solution is an individually designed mould that replicates your goods exactly. The system automatically feeds the foam bags into the mould until they cure. It then releases the foam cushions into a collection basket or, if required, onto a conveyor belt that delivers the cushions to your packing processes just in time.

Operating the system also meets the efficiency requirements of many companies. You simply insert the mould and select the number of cushions; INSTAPAK iMold takes care of the rest.

Product properties

Blocking and bracing
Cushioning
Void fill

Interested in our INSTAPAK iMold packaging solution?

We will be happy to advise you, with no obligation!

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Application examples

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How it works

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Define the cushion

The cushion is defined in consultation with the customer and then forms the negative mould in the machine.

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Select the quantity

The customer selects the required number of moulded parts. The bags are dispensed automatically and drawn into the negative mould by vacuum.

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Output

The machine ejects the foam cushions automatically.

The INSTAPAK iMold in action

Official product video by Sealed Air

From the cushion programme to the finished foam part: the video shows how the iMold system automatically places foam bags in the mould, shapes them by vacuum and delivers the finished cushions in the required quantity.

  • Automatic placement of foam bags in the mould
  • Vacuum forming for identical cushion geometry every time
  • Output of pre-made cushions in any quantity

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